03/01/2025
Today marks the anniversary of a decision to get into plastering swimming pools. The reality of the choice is that without people, support, and organizations for support the impossible wouldn't be possible.
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We are based in Green Bay, Wisconsin with employees here and in Texas and Florida. Still, we remain a "small company" focused on specific tasks that allow us to maintain our agility and accomplish what we enjoy doing. Along the way, it pays the bills.
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First, I need to thank Watershape University and a few unnamed folks for encouraging us to connect. I need to thank our friends at Tempool Inc, Plaster Logic for helping guide us into making insane decisions. (Their actual words were: "this small machine will do the job just fine.) --- Some of those ideas we took to heart. Then, due to a variety of desire to be ready within our industry, we bought a plaster-truck instead. -- That said, finding the RIGHT truck; with the right equipment, and ability to work the application techniques we utilize was a rare, and an answer to prayer (because, we believe in God.) and it all came together.
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Now back to, "how the heck did we get here?" We attended a class about plastering. This was after a few projects and wanted to not make the mistakes those around us were. Then, we spent a week in Jacksonville Florida training with experts in plastering. Then headed back to Wisconsin. An interesting note, we were sitting in class when the phone rang about someone wanting a pool plastered. (the pool below is that pool.) -- At that moment, we knew that we had a goal to work towards.
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Over the next year, we did a lot more training in plaster application, attended classes; hand on; and worked on our technique. -- You don't just switch from concrete to plaster overnight.
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Earlier last year, our truck arrived from another plaster company Pennsylvania. Queue the sound effects: "it was at that moment Jason realized." --- FMCSA, DOT, and the million other regulations required for big trucks.
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I had reached out to supplier and was like, "Hey Robert, I'm needing some plaster and a couple of guys that are up to some good, to go plaster a pool in and around my neighborhood." - and he was like, "I got ya."
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In between being in Jacksonville, FL mid September 2024, and then doing this plastering project in October, we needed to ensure our pump was fully functional, the truck was ready to roll, and adjusted, tuned, and pumping properly. (because, diesel mechanic, hydraulics technician, and outfitter.) was also something I needed to add to our plate. While I was out of town, Tray and Nicole worked on the truck rehab. They also worked on prepping the swimming pool by pressure washing it, and cleaning the area. Taking our delivery of pallets of material and getting everything situated.
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I got off the airplane, and spent the next 20 hours of the weekend removing 1-1/2" bearings from the mixers, and replacing them. Remaking parts, replacing hoses, wrapping lines and fixing several air leaks. -- and once that was done, Johan is like, "Hey, let's see you test the pump too." - Me: "no worries."
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The guys jumped on a plane, and flew into Green Bay to meet up with our tiny team and helped us get the pool finalized, and check over our truck before the performance. (I mean, big day.) I mean, "just another plaster job."
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Mind you, this is a 30+ft truck, with pumps, motors, hydraulics, engines and 10,000 things that can go wrong at any given time and really make for a mess. Not to mention the 4000+PSI hoses on the hydraulic, and the several hundred psi pump lines.
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In reality, the project went as planned. What I can say though is waking up one day thinking we could plaster pools is not that it sounds like. -- There are hundreds of little details involved. The learning curve is massive. The specialty is specific.
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I also have to acknowledge two of our phenomenal CDL drivers, Jake and Seth. They helped us get things where it needed to be on time, and place. We had over 9,000 pounds of material that needed to go into this pool!
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In closing, "it really does take a village to raise a plaster guy." and that does not even touch all of the time that is still required to learn how to apply , mix, and wash surfaces after the fact. Perhaps, this is why there is a lot of variation in pool plaster jobs. It's intense, there is a voluminous quantity of management required, and it's capital intensive too.
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Our team: Colleen, Nicole, Jason, Tray, Seth, & Jake.
Various other folks in these photos are from Tempool, and other folks who too, were training with WaterShapes at the time so they can go back to their respective companies and make more magic happen!
For those who might wonder about plastering. Yes, it's a costly venture. It's not just mix up some stuff in a barrel and slap it on. That's what we won't do.
Our exclusive vendor CL Industries Plaster Logic