Asphalt Pro Magazine

Asphalt Pro Magazine Asphalt Pro is a trade publication for the asphalt industry

AsphaltPro is a magazine serving the asphalt industry with a regular rotation of high-quality content integral to running a successful asphalt plant or paving operation. Published 11 times each year, AsphaltPro delivers the information you need to improve safety, efficiency and performance. Whether that’s information on upcoming legislation, training opportunities, ideas and best practices from in

dustry experts, the latest technology, and the newest equipment, AsphaltPro has you and your crew covered.

Do you ever make mix for the next day and store it in the silo overnight?That’s the topic of next week’s Toolbox Tip ema...
06/18/2024

Do you ever make mix for the next day and store it in the silo overnight?

That’s the topic of next week’s Toolbox Tip email. Subscribe today to get some advice on using the storage silo to get a jump start for the following day: https://buff.ly/3qgbm59

What do YOU think is on the horizon for asphalt production?We’re an industry that has made great strides in sustainabili...
06/17/2024

What do YOU think is on the horizon for asphalt production?

We’re an industry that has made great strides in sustainability, efficiency and performance. But we’re always raising the bar. We’d love to hear your thoughts in the comments!

If this is a subject that interests you, check out this free white paper, ‘What’s New & Next in Asphalt Production’: https://buff.ly/3Re5esz | Sponsored by Ammann Group

What is the primary challenge in separating unwanted suspended solids from liquids and slurries in the asphalt industry?...
06/17/2024

What is the primary challenge in separating unwanted suspended solids from liquids and slurries in the asphalt industry?

Automated scraper strainers paired with macerators efficiently eliminate large suspended solids from slurries, reducing manual labor and preventing clogging. This innovative solution is particularly effective for challenging applications like asphalt transloading, ensuring smooth, uninterrupted operations.

Read more: https://theasphaltpro.com/articles/combine-strainers-and-macerators-for-ac-transloading/

Happy Father’s Day! If you’re an intergenerational asphalt pro who’s lucky enough to work alongside dad (or grandpa)…be ...
06/16/2024

Happy Father’s Day! If you’re an intergenerational asphalt pro who’s lucky enough to work alongside dad (or grandpa)…be sure to thank him today (& every day)!

06/14/2024

We asked, you answered! Screed ops: What’s ‘too close for comfort’ when it comes to the roller getting close to the paver for optimal compaction?

06/14/2024

Is it possible to mill with less dust? 🤔

BOMAG worldwide ION DUST SHIELD, in addition to BOMAG’s dust extraction system, reduces hazardous fine dust by 88% using an electrical charge to clump particles into coarse dust for safe disposal. Check out how it works at the end of this video.

Read about how two companies in Canada are using Bomag’s ION DUST SHIELD to make their job sites safer for not only their milling machine operators, but also their paving crews and area pedestrians: https://theasphaltpro.com/articles/mill-with-less-dust-with-bomag-ion-dust-shield/

Not all advice is created equal! Advice from people who’ve been through what you’re going through is extremely valuable....
06/13/2024

Not all advice is created equal! Advice from people who’ve been through what you’re going through is extremely valuable.

That’s why, in Sandy’s latest editor letter, she emphasizes the importance of seeking industry-specific guidance when expanding asphalt operations. Read her letter: https://buff.ly/4b1rEEp

Asphalt pros: Do you feel the marketplace is supplying you with the technology you need to succeed?Fifteen years ago, Wa...
06/13/2024

Asphalt pros: Do you feel the marketplace is supplying you with the technology you need to succeed?

Fifteen years ago, Walbec Group felt they had to build their own tech to meet their needs. Now, they’ve realized there are solutions available on the market -- like Apex from Command Alkon Incorporated.

Read their story of how they implemented Apex ahead of replacing their ERP to maximize efficiency at their asphalt plants: https://theasphaltpro.com/articles/walbec-updates-integrates-innovates-with-command-alkon-apex/

Everyone wants to be ‘that plant’ -- the one everyone buys from.Maximizing your asphalt plant’s storage silo is one way ...
06/12/2024

Everyone wants to be ‘that plant’ -- the one everyone buys from.

Maximizing your asphalt plant’s storage silo is one way to bring customers to your plant! In this article, asphalt industry experts share ideas for using the storage silo to increase business while protecting against quality control hazards.

Read now: https://buff.ly/3VCuBXv

Milling machine operators: Wouldn’t it be nice to have a bird’s eye view of what surrounds your machine at all times?Ast...
06/11/2024

Milling machine operators: Wouldn’t it be nice to have a bird’s eye view of what surrounds your machine at all times?

Astec Industries, Inc. thinks so! They debuted their new operator environmental awareness system at WOA 2024 on their RX-405 cold planer. The new camera system, which offers a 05 and all milling machines in Q4 of 2024, will be available on the RX-405 and all milling machines in Q4 of 2024

Read more about the machine: https://buff.ly/4c73Yzo

Can a robot package up bags of cold mix? You bet it can! 🤖EZ STREET joined its partner Superior Paving Corp. in an open ...
06/10/2024

Can a robot package up bags of cold mix? You bet it can! 🤖

EZ STREET joined its partner Superior Paving Corp. in an open house event at Superior’s Bealeton, Virginia, facility to unveil robotic technologies for production of Ambient Asphalt Technology.

The open house featured the introduction of a state-of-the-art robotic arm that packages 50-pound bags of EZ Street. This innovation illustrates Superior Paving’s commitment to remaining at the forefront of the asphalt industry’s shift toward high-tech solutions.

Read more: https://buff.ly/3yUXRzU

How would you rate a pavement condition index of 76.5?Tasha Johnson, Assistant Director at Durham's Department of Public...
06/10/2024

How would you rate a pavement condition index of 76.5?

Tasha Johnson, Assistant Director at Durham's Department of Public Works, shared insights on implementing a robust pavement maintenance program within budget constraints at NPE 2024.

Here’s how Durham DPW achieved a commendable 76.5 PCI:

Learn from Tasha Johnson, Assistant Director at Durham's Department of Public Works, as she shares insights on implementing a robust pavement maintenance program within budget constraints, achieving a commendable 76.5 PCI.

Check out this flashback from an asphalt plant in Massachusetts circa 1985. If you had to pick the most significant diff...
06/07/2024

Check out this flashback from an asphalt plant in Massachusetts circa 1985. If you had to pick the most significant difference producing asphalt in 1985 versus today…what would it be?

📸: ADM - Asphalt Drum Mixers Inc.

How can you heat 100% RAP mix without damaging the AC? 🤔The challenge with RAP is the heating of the materials. Hot temp...
06/06/2024

How can you heat 100% RAP mix without damaging the AC? 🤔

The challenge with RAP is the heating of the materials. Hot temperatures damage AC. But, it doesn’t have to be an issue…

In this free white paper from Ammann Group we get an expert’s take on the use of technology to advance sustainable asphalt production. Download it now: https://buff.ly/3Re5esz

06/06/2024

Why is it important to keep different types of material separated as it enters the yard? Let us know YOUR thoughts in the comments 🗨️👇

If you don’t know the answer, or you’d like to hear AsphaltPro’s take, subscribe to our Toolbox Tips newsletter. The answer (and some advice on how to tackle this at the plant) will arrive to your inbox next week!

Subscribe: https://buff.ly/3qgbm59

06/05/2024

[CLIP] What resources or initiatives have had the most significant impact on promoting mental health wellness in your workplace? 🗨️👇

In episode 3 of AsphaltPro’s podcast mini-series with Cal Byer, Cal shares dozens of ideas to help construction companies take ‘the next step’ in creating a caring workplace culture. Whether you’re starting at zero or building upon a pre-existing mental health wellness safety program, this episode is a must-listen.

Listen to the podcast: https://buff.ly/3VqQkBE

Thank you to Dynapac North America for sponsoring this important conversation.

What would you do if you just migrated to a new plant control solution and it gets bought by another company?After any f...
06/05/2024

What would you do if you just migrated to a new plant control solution and it gets bought by another company?

After any frustration subsides, it’s time to get proactive!

When this happened to Walbec Group after Command Alkon Incorporated bought Libra, not only did they get proactive, but they ultimately built a strong relationship with Command Alkon to make the software an even better solution for their company.

Here’s how they did it: https://theasphaltpro.com/articles/walbec-updates-integrates-innovates-with-command-alkon-apex/

WE all LOVE the smell of asphalt…but not everyone does.With constantly changing feedstocks, staying on top of blends is ...
06/04/2024

WE all LOVE the smell of asphalt…but not everyone does.

With constantly changing feedstocks, staying on top of blends is critical to controlling odors. Plant-based odor neutralizers offer mitigation options for producers with complex asphalts.

Read more in this article: https://theasphaltpro.com/articles/solve-asphalt-plant-odor-issues/

What was the most significant challenge you faced when determining the layout of your asphalt plant? Discover expert adv...
06/03/2024

What was the most significant challenge you faced when determining the layout of your asphalt plant?

Discover expert advice on optimizing your asphalt plant layout in this comprehensive guide by Wally Olson of CWMF. From considering real estate limitations to prioritizing safety and environmental impact, learn how to alleviate common pain points and set your plant up for success.

Read now: https://buff.ly/3RzEC5x

What do you get when you design an asphalt plant for high production AND high-capacity recycling technology? 🤷The Ammann...
05/30/2024

What do you get when you design an asphalt plant for high production AND high-capacity recycling technology? 🤷

The Ammann ACC Alpine drum mix plant! 💁 Ammann Group announced its newest counterflow drum mix plant specifically designed for high production and high-capacity recycling technology at WOA 2024. The plant is available in stationary and portable configurations ranging from 300 to 600 tons per hour.

Read more: https://theasphaltpro.com/articles/ammann-announces-new-counterflow-drum-mix-plant-ammann-acc-alpine/

05/29/2024

Ingestion of substances accounts for around 8% of all job site fatalities, and this number has been growing every year for a decade! When you pair that with the fact that one in five construction workers has a substance use disorder (according to the National Safety Council), that means we are at increased risk of harming one another or ourselves on the job site.

In the next episode of AsphaltPro’s podcast mini series with Cal Byers, Sandy and Cal explore various topics, including reframing discussions around mental health, the role of leaders in supporting employees, and the implementation of drug testing protocols.

Listen to the podcast: https://buff.ly/3ZHORX3

Thank you to Dynapac North America for sponsoring this important conversation.

05/29/2024

You don’t have time to stop and perform any huge maintenance projects on your plant right now ⏲️ But what quick and creative ways can you stop air from leaking and eating away at your production this summer?

Share your thoughts in the comments below 🗨️👇

And subscribe to our weekly Toolbox Tips newsletters to get the answer in next week’s email: https://theasphaltpro.com/upgrade-daily-toolbox-talks/

What do spaghetti and fog seals have in common? 🍝A rejuvenating fog seal (or asphalt rejuvenation) works by re-proportio...
05/28/2024

What do spaghetti and fog seals have in common? 🍝

A rejuvenating fog seal (or asphalt rejuvenation) works by re-proportioning the aged fractions (asphaltenes) to the fluid portion (maltenes) of the asphalt binder. The maltene fraction gives the asphalt binder its flexibility. Asphaltenes affect the viscosity of the asphalt; as this fraction increases with age, the viscosity also increases making the pavement less pliable and prone to cracking. Thus, by restoring the maltene to asphaltene ratio like that of a new binder, the life of the pavement is extended.

This process is not unlike a bowl of spaghetti (asphaltenes) with sauce (maltenes). Over time the water in the sauce evaporates causing the sauce to dry out or age making it difficult to move or separate the spaghetti. Refreshing (rejuvenating) the sauce brings the bowl of pasta back to life, making it easier to separate the spaghetti noodles and move them around.

Read more in ATS’s primer on pavement preservation: https://buff.ly/4ayxuNc

05/28/2024

When you calculate costs for various asphalt heating methods, do you calculate more than just the cost-per-unit of energy? You should be. For example, do you factor in thermal efficiency? Stack permits?

A small difference in efficiency can make a big difference in how much fuel a heater burns over its lifetime. And, stack permits generate annual costs.

These are the types of things Blythe Construction Inc. (📸) calculated when they installed drywell-style electric heat for the three tanks and hot oil heater at its North Plant in Charlotte, NC.

Calculate the full cost with this free white paper: https://theasphaltpro.com/improving-plant-operations-electric-heat-white-paper/ Process Heating Company

“Our flag does not fly because the wind moves it. It flies with the last breath of each soldier who died protecting it."...
05/27/2024

“Our flag does not fly because the wind moves it. It flies with the last breath of each soldier who died protecting it." — Unknown

Today, as we honor the sacrifices of those who served, let's pause to reflect on the profound meaning behind the words. And may we never forget the men and women whose breath moves the flags we proudly fly over our plants and paving crews today.

📸: Brooke Van Gampler at Gallagher Asphalt

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