13/01/2026
Hardware Disease: The Silent Killer in the Feed Bunk
"Hardware Disease" occurs when a cow swallows a sharp metallic objectβlike a piece of baling wire, a nail, or a screw. Because cows do not use their lips to sort feed (they sweep it in with their tongues), they are prone to swallowing debris.
This metal settles in the reticulum (the "honeycomb" stomach), which sits right next to the heart and lungs. When the reticulum contracts, the sharp metal can puncture the stomach wall, causing infection (peritonitis) or even piercing the heart sac (pericarditis).
1. Visual Diagnosis: The "Roached Back"
The most immediate visual indicator of Hardware Disease is posture.
β The "Roach" (Kyphosis): As seen in the image you shared, the cow will stand with her back arched or "roached" up. She does this to lift her belly and relieve the pressure of the reticulum rubbing against the painful puncture site.
β Abducted Elbows: You may notice the cow standing with her front elbows turned outward (abducted). This expands the chest cavity to minimize painful contact between the lungs/heart and the inflamed reticulum.
β "Walking on Eggshells": The cow will be extremely reluctant to move. If forced, she will walk slowly, stiffly, and carefully, trying to keep her torso rigid.
2. Clinical Presentation
Beyond posture, look for these physiological changes:
β Sudden Milk Drop: A dramatic, unexplained drop in milk yield is often the first sign, sometimes before the cow even looks sick.
β Anorexia/loss of appetite: The cow goes off feed suddenly.
β Fever: In the acute stage (right after the puncture), she may have a fever (104Β°Fβ106Β°F or 40Β°C+), though this can normalize as the condition becomes chronic.
β Shallow Breathing: Deep breaths hurt, so she will take short, shallow breaths.
β Grunting: She may grunt spontaneously when lying down, getting up, or defecating.
3. The Field Tests (How to Confirm)
If you suspect Hardware Disease, you can perform two simple tests on the farm before the vet arrives.
π§ͺ A. The Withers Pinch Test (Grunt Test)
This is the gold standard for field diagnosis.
Stand beside the cow's shoulder.
Firmly pinch the cow's spine (withers) between your thumb and fingers.
Normal Reaction: A healthy cow will reflexively "dip" her back downward to get away from the pinch.
Hardware Positive: A cow with hardware disease will not dip. Dipping stretches the reticulum and causes pain. Instead, she will remain rigid or even grunt in pain.
π§ͺ B. The Pole Test
Get a metal bar or a strong wooden pole.
Have two people slide it under the cow, just behind her front legs (under the brisket/sternum area).
Slowly lift the bar to apply pressure upward on the chest.
Positive Result: If the cow grunts, kicks, or shows immediate signs of distress, it indicates pain in the anterior abdomen (where the hardware is).
4. Prevention and Treatment
β Once the stomach is punctured, treatment is difficult and often involves antibiotics and rest to allow the infection to wall off. In severe cases, surgery is required. Prevention is the only sustainable strategy.
β The Cow Magnet: This is a heavy, cylindrical magnet administered orally. It settles in the reticulum and stays there for the cow's life. It attracts and holds any ferrous metal she eats, preventing it from migrating and puncturing the wall.
π§© Recommendation: Administer a magnet to every heifer at 12β14 months (before first breeding).
Feed Management:
β Install magnets on the discharge chutes of feed mixers/wagons.
β Clean up construction debris immediately after any barn repairs.
β Switch from baling wire to twine where possible