Carson Design & Prototyping

Carson Design & Prototyping CAD design and rapid prototypes are our main focus.

Introducing the NeoGrip-AX1 articulated finger brace prototype! Improves lateral support by over 160%. Also provides fin...
06/19/2024

Introducing the NeoGrip-AX1 articulated finger brace prototype! Improves lateral support by over 160%. Also provides finger support while carrying heavy objects that would otherwise dig into the hand! 80% movement retention!

Printed in Matter 3D performance petG4 nozzle 18 layer height

Prototype candle mold!! 🤯 more to come soon! Printed in Matter 3D performance petG
06/11/2024

Prototype candle mold!! 🤯 more to come soon!

Printed in Matter 3D performance petG

First piece of the sheath done! Some overhangs definitely made me nervous! 😅 Printed in Matter 3D Performance petG
04/06/2024

First piece of the sheath done! Some overhangs definitely made me nervous! 😅

Printed in Matter 3D Performance petG

Custom knife sheath in the works!👀🇨🇦💪🏼
04/05/2024

Custom knife sheath in the works!

👀🇨🇦💪🏼

02/19/2024
02/13/2024

High-Speed Rotation on Matter 3D performance petG case study.

In this scenario, with the help of AI we’re examining the effects of high-speed rotation on a fin printed out of PETG material. The fin has dimensions of 2.4 mm in width and 17.5 mm in height at the tip, and it is positioned at a distance of 67 mm from the center of rotation. The fin is subjected to a high angular velocity of 3400 RPM.

Parameters:

• Width of the tip: 2.4 mm
• Height of the tip: 17.5 mm
• Distance from center: 67 mm
• Density of PETG: 1.23 g/cm³ (unconfirmed)

Calculations:

1. Calculate Mass of the Tip:
• Using the formula for volume (V= width x height), we find the volume of the tip.
• Using the density of PETG, we calculate the mass of the tip.
2. Calculate Centrifugal Force:
• Using the formula F = m x r x w2, where m is the mass of the tip, r is the distance from the center, and w is the angular velocity in radians per second, we calculate the centrifugal force.
3. Calculate G-force:
• Calculate the weight of the tip using W = m x g, where g is the acceleration due to gravity.
• Using the formula for G-force (G-force = Centrifugal force/ weight), we determine the G-force experienced by the fin.

Results:

• Centrifugal Force: Approximately 443.88 N
• Weight of the Tip: Approximately 0.507 N
• G-force: Approximately 874.99 G

Conclusion:
Despite its small size, the fin experiences a significant G-force of approximately 874.99 G due to the high-speed rotation, highlighting the importance of considering centrifugal forces in rotating systems. It’s amazing we can push the limits of printing to the brink of functional parts! A huge part of it all is the science behind the polymers we use without even thinking about it.

So I also manage the Engineering department for K-Bro Linen on Vancouver island and I have been working on a project for...
02/12/2024

So I also manage the Engineering department for K-Bro Linen on Vancouver island and I have been working on a project for replacement parts on some of our machines.

I wanted to do a little test to see what they would break at.. I could not break it as of yet 😅🫨💪🏼

Printed in Matter 3D Performance petG

Playing around with some interesting filament! 👀
02/12/2024

Playing around with some interesting filament! 👀

**Update on the motor fan!It’s been printed! Matter 3D performance petG💪🏼Should hold up! Testing to commence on Monday! ...
02/11/2024

**Update on the motor fan!

It’s been printed! Matter 3D performance petG💪🏼
Should hold up! Testing to commence on Monday!

About to push the limits with 3D printing and Matter 3D filament! Once the design is finalized, it’s off to the printer!...
02/06/2024

About to push the limits with 3D printing and Matter 3D filament! Once the design is finalized, it’s off to the printer! 💪🏼

Roll towel dispenser keys?! As many as you want! Files coming soon! 👀
02/02/2024

Roll towel dispenser keys?! As many as you want!

Files coming soon! 👀

**Printer mod update**Some more macro shots of the bridging to show some of the flaws that still need to be corrected. M...
01/31/2024

**Printer mod update**

Some more macro shots of the bridging to show some of the flaws that still need to be corrected. May calculate E-steps one more time for good luck! 💪🏼🥲

**Printer mod update** Beautiful bridge test done! I think this printer is running well 🙂
01/31/2024

**Printer mod update**

Beautiful bridge test done! I think this printer is running well 🙂

Update on the printer upgrade, after getting E-steps done and checking calibration.. think we’re lookin pretty good!! It...
01/25/2024

Update on the printer upgrade, after getting E-steps done and checking calibration.. think we’re lookin pretty good!!

It also great to know you can rely on a great filament like Matter 3D so you can concentrate on setting up your mechanical settings 💪🏼

Finally finished the direct drive upgrade with a custom mount plate and cable carrier!Testing up next!!
01/05/2024

Finally finished the direct drive upgrade with a custom mount plate and cable carrier!

Testing up next!!

Handmade my own hot end mount for direct drive.. Just need some finishing touches, then onto testing! 😅💪🏼
01/04/2024

Handmade my own hot end mount for direct drive.. Just need some finishing touches, then onto testing! 😅💪🏼

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Langford, BC

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