05/01/2024
How Does the Corrosion Process Affect Ships? Boats constantly interact with water, making them susceptible to damage at sea. While ship operators have numerous duties, watching for and preventing corrosion is high on the list.
Corrosion causes ship parts to deteriorate over time, compromising the boat’s integrity and leaving occupants vulnerable to accidents. Longevity and efficiency are crucial for ships, considering today’s economic demands. How can crews keep their vessels in tip-top shape?
First, understanding how the corrosion process affects ships is essential. Then, crews must be able to identify the types of corrosion and prevent it for the boat’s long-term health.
How Does the Corrosion Process Affect Ships?
Corrosion occurs when metals deteriorate, whether from the air or ocean water. The primary culprit of this decay is oxygen. A ship’s metals begin to corrode when going through oxidation, when metals lose electrons to the oxygen (https://buff.ly/3S53OBc) coming from seawater, thus forming an oxide with the metal.
Corrosion is a common issue for ships, leading to weakened structural integrity and equipment failure. An older study from “Transport and Aerospace Engineering” says 90% of ship failures (https://buff.ly/47sRWxs) derive from corrosion, making it a priority for crews worldwide.
The corrosion process affects ships in numerous ways, starting with the boat’s metal parts. For instance, it wears the hulls (https://buff.ly/47w3BvG) and makes them weaker over time. Metal decomposition creates cracks and thins the hulls, meaning they’re less capable of withstanding waves and the weight of heavy cargo. Additionally, ocean storms can become a nuisance and cause ship corrosion.
While the corrosion process causes equipment failure, its effects are visible before the breakdown. Metal decomposition leads to increased drag and decreased fuel efficiency. Corrosion causes the hull’s composition to change and become coarse, making moving more difficult for the ship and requiring more fuel usage. Maritime transportation accounts for about 3% of greenhouse gas emissions (https://buff.ly/48xjgf0) worldwide, so upkeeping ships for efficiency is critical.
Another critical impact of corrosion comes through tanks. A ship’s tanks hold fuel, ballast water and other vital materials, but metal decomposition makes them susceptible to failure. Corrosion weakens the tank walls and increases the risk of leaks and sinking. Ship crews should also be aware of materials inside the containers causing metal decay, such as gasoline. Petroleum items accelerate wear because of their chemical reactions, thus causing corrosion.
What Types of Corrosion Affect Ships?
While corrosion is a silent killer of ships, understanding the different types is essential. Ships have numerous points vulnerable to water damage, so here are three types of corrosion crews should watch for.
Galvanic
One of the most common types of corrosion that crews see is galvanic corrosion. This decomposition occurs when multiple metals react after contacting saltwater, partly due to their instability.
Galvanic corrosion most often occurs with grounded metals on ships, considering how conductive saltwater can be. Additionally, the metals typically have different electric potentials depending on their electrons.
Galvanic corrosion can occur in numerous places on the ship, so crews must be vigilant of this decay. For example, a vessel could have an aluminum hull with steel parts throughout, such as a propeller.
Aluminum and steel have differing electric potentials, with aluminum being an anode and steel being a cathode. Galvanic corrosion weakens the aluminum hull in places where the metals intersect.
Crevice
Crevice corrosion is another decomposition affecting stainless steel. Crews will likely find this decay in narrow spaces on the ship, such as gaskets, overlapping plates, fishing lines and other areas. Stainless steel is more susceptible to crevice corrosion in spots with exposure to moisture but minimal oxygen. It may also occur where water has entered but cannot escape, such as the scuppers and hawse pipes.
Like galvanic corrosion, crevice corrosion is a silent killer because it’s difficult to spot. Plates are an excellent place to start because of their narrow spaces, with idle seawater causing corrosion inside crevices.
Another place crews should check is the bolts around the ship. While bolt heads don’t allow much room, there is just enough space for moisture to enter and decompose the metal.
Pitting
Pitting corrosion is a type of decay similar to crevice corrosion. With pitting, ships…
Corrosion causes ship parts to deteriorate over time, compromising the boat’s integrity and leaving occupants vulnerable to accidents....