28/03/2021
Chongqing's first 5G digital intelligent bathroom factory was completed and put into production in Rongchang District
On March 28, Rongchang District held the first quarter of 2021 industrial concentrated production activities and Huida Smart Home (Chongqing) Co., Ltd. Phase I commencement ceremony. The reporter learned from the event that the first phase of Huida Smart Home (Chongqing) Co., Ltd., which was officially put into operation on the same day, was the first 5G digital intelligent sanitary ware factory built and put into production in our city, and the overall level was at the international leading level. How does this 5G digital intelligent bathroom factory operate? What are the advantages compared to the previous smart bathroom factory based on 4G? The reporter saw that this factory has two special differences.
First, the degree of automation is extremely high. The three main working surfaces of the factory, including green billet, white billet and light porcelain, and the three main working surfaces of kiln loading, kiln unloading, and glazing, can not be seen by a single person. They are all automated by shuttles, conveyor belts, and robotic arms. The equipment is working. The second is that the degree of intelligence is very high. At the core of the factory, there is a conspicuous large screen-a digital management platform. On the screen, real-time changes in data such as the daily output details of the process, the inventory of the finished products, the qualified rate of the finished products, the abnormal types and proportions of the finished products, the temperature of the upper, middle and lower floors of the kiln, the number of workers in each workshop, and the energy consumption, etc.
"These data can generate value!" Chen Yabing, director of the Information Center of Huida Sanitary Ware Co., Ltd., told reporters that the factory's key production process numerical control rate has reached 100%, and the production data automatic collection rate has reached more than 90%. The automatic data transmission rate between the analysis system and the manufacturing ex*****on system reaches 100%. Through the collection, analysis and application of these data, the production process and production process control system can be optimized in time, thereby improving production efficiency and product quality, and reducing labor costs And energy consumption. He said that compared with the digital bathroom workshop and smart bathroom factory based on 4G, this 5G digital bathroom factory has greatly improved the degree of automation and intelligence. For example, the three warehouses and three work areas mentioned above could not be completely unmanned operations in the past.
The main reason is that the ultra-large bandwidth and ultra-low latency brought by 5G have connected and integrated more machines, data, and people, forming a larger and faster industrial Internet platform. This industrial Internet is mainly composed of information technology, communication technology and operational technologies such as robotic arms, sensors, instruments, monitoring systems, and control systems. Among them, the communication technology is mainly composed of wired ad hoc networks and wireless ad hoc networks. In the past, fixed devices could be connected using a wired ad hoc network, while mobile devices such as shuttles were difficult to connect, resulting in a low degree of automation. After 4G is produced, although 4GWIFI can be used to connect, due to bandwidth and time delay limitations, there will be delays and errors in production, which still need to be corrected manually.
According to reports, this 5G digital intelligent sanitary ware factory is independently designed and developed by Huida Sanitary Ware and has independent intellectual property rights. Compared with digital workshops and smart factories based on 4G with the same capacity, this factory can save 20% to 30% of labor. Miao Bin, president of the China Building and Sanitary Ceramics Association, believes that the completion of this 5G digital intelligent sanitary ware factory will bring the sanitary ware factory to a new level of digitalization and intelligence. The overall level is at the international leading level, which will lead the transformation and upgrading of domestic sanitary ceramics enterprises Demonstration significance. On that day, Rongchang put into production a total of 10 enterprises with a total investment of 5.085 billion yuan. After the projects are fully put into production, they will achieve an annual output value of about 7.41 billion yuan.
